Pod System Vape
Premium OEM/ODM Pod System Vape Solutions
Modular Design | 50+ Pod Configurations | ISO13485 Certified | 15-Day Bulk Delivery
Why Choose Us?
Pod-Centric Innovation
From sleek pod designs to leak-resistant magnetic connections, we engineer systems for seamless user experience and brand loyalty.
Hyper-Customization
- Pod Customization:
- Capacity: 1.2ml (TPD) / 2ml / 3ml (global markets)
- Coil Tech: Mesh/ceramic/cotton coils (0.6Ω-1.4Ω resistance)
- Materials: PCTG/PC/PMMA transparent pods with child-resistant caps
- Battery Customization:
- 350mAh-1200mAh rechargeable batteries (Type-C/Qi wireless)
- OLED screens/ haptic feedback/ adjustable airflow
- Flavor Mastery: 800+ nicotine salt/freebase formulations (3mg-50mg)
Pod-Specific QC Protocols
- 72hr e-liquid compatibility testing (zero chemical leaching)
- 10,000+ insertion cycle tests for pod-battery contacts
- Vacuum-sealed pod filling (0% leakage guarantee)
Scalable Production
- Pods: 200K units/day automated output
- Batteries: 50K units/day SMT assembly lines
- MOQ 2,000 units (mixed SKU orders accepted)
Core Specifications
Component |
Standard |
Upgrade Options |
|
POD |
Capacity |
2ml (TPD) |
3ml/4ml w/ silicone plug |
Coil Type |
1.0Ω round wire |
Mesh coil (0.6Ω for RDL) |
|
Mouthpiece |
Flat ergonomic |
Angled drip tip/TPU soft tip |
|
BATTERY |
Capacity |
600mAh |
1000mAh w/ fast charging |
Activation |
Auto-draw |
Button + auto-draw hybrid |
|
Output |
3.4V fixed |
3.2V-4.0V adjustable |
End-to-End Development Process
Market Analysis
- Regional trend mapping (MTL/RDL preferences, nicotine regulations)
01
Coil-Pod-Battery Synergy Design
- CFD airflow simulation → Prototype 3D printing
02
Certification Prep
- Pre-testing for CE/UKCA/FCC/ROHS/PSE
03
Mass Production
- Pods & batteries produced in parallel → Laser-paired QC
04
Competitive Edges
Pod Economy Model
Lock customers into your ecosystem: Design proprietary pods incompatible with third-party batteries.
Smart Tech Integration
- NFC-enabled pods for authenticity verification
- App-connected batteries (puff tracking/firmware updates)
Eco-Compliance Ready
- Pre-engineered recycling programs (WEEE/EPR packaging)
FAQ
Q: Can you develop both open/closed pod systems?
A: Yes. Closed systems for flavor consistency; open systems (510-thread adapters) for DIY markets.
Q: How to prevent counterfeit pods?
A: We implement holographic seals, QR traceability, and chip-based authentication.
Q: What's the minimum nicotine customization?
A: 0mg-50mg in 1mg increments, with PG/VG ratios from 50:50 to 70:30.
Launch Your Pod Empire Today!
Request your FREE pod system development kit:
① 2024 Top 10 Pod Reference Designs
② Regional Compliance Checklist
③ Cross-Platform Compatibility Matrix
200+ Pod Patents Filed | FDA-Registered Facility | 72hr Mockup Turnaround